Automation Systems
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Accelerated Industrial & Manufacturing Automation
We are committed to improving the productivity and throughput of your business, and tailor solutions specifically for your operation.
Automation Driven Processes
Streamlined — From Part to Product
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From early stages of concept to final onsite commissioning, we provide every detail of integration, helping you reduce labor costs, improve quality, and maximize productivity with a system built to perform.
Observe your manufacturing processes
Assist in calculating projected improvement
Quantify return on investment
Employ latest technology in design and manufacturing
Custom built in state-of-the-art facilities across Alabama
Materials Handling
Automated Material Handling
We design, build, and integrate semiautomated and fully automated systems, ranging from simple gravity conveyors to complex product transport, sorting, assembly and inspection lines, designed to deliver products with precision, safety, and speed.
Palletizing
Our robotic palletizing solutions increase speed, accuracy, and safety by streamlining the ways products are stacked, sorted, and shipped. This allows you to reduce manual labor while keeping production lines moving efficiently and consistently.
Machine Tending
Boost productivity, consistency, safety, and uptime through automating repetitive tasks like loading raw materials and unloading finished parts from manufacturing machines like CNCs, presses, and injection molders. This allows your systems to run continuously (even "lights-out") and frees valuable employees to work on more complex job assignments.
Turnkey Conveyor Systems
Turnkey conveyor systems are designed, built, and integrated entirely in-house to keep your materials moving seamlessly from start to finish. We craft independent conveyor systems or add to pre-existing equipment, optimizing flow, reducing downtime, and integrating seamlessly into your operation.
Bin Picking
Robotic 3D bin picking uses 3D vision and AI to allow robots to identify, locate, and pick randomly piled, unstructured parts from a bin. We provide comprehensive solutions that solve the challenge of handling items with unknown orientations and positions, crucial for manufacturing and logistics where items aren't pre-sorted.
Assembly
Automated Assembly Systems
Turnkey robotic assembly systems are fully integrated, ready-to-run solutions that automate complex production tasks by combining custom engineering, advanced robotics, and seamless installation.
Robotic Screw Gun Technology
Expedite and enhance your assembly operations with easy set-up, fast cycle time, fast delivery, and full-service tech support. This unique product line includes the following features to give our customers the easiest, most efficient, and most reliable product on the market:
Most compact full-function driver package on the market
High-end, commercially available components for high reliability
Password protection on feeder controller parameters
Plug and play solution
Defense
Our automation team supports the defense industry by designing and building advanced automated material handling solutions tailored to mission-critical requirements. Our expertise includes complete greenfield production systems for the missile industry, process R&D for advanced manufacturing, and fully turnkey solutions — from concept development, engineering, and simulation to in-house build, test, and deployment.
ITAR Compliant
NIST 800 Compliant
DFARS Compiant
ISO 9001 Compliant Quality Program
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Process Automation
Ultrasonic Welding
Ultrasonic welding joins materials, typically thermoplastics or thin metals, by using high-frequency vibrations (ultrasonic sound waves) that create friction heat at the interface. The parts are melted and bonded together under pressure, without external heat or consumables like solder, resulting in strong, solid-state connections in milliseconds. This is ideal for electronics, medical devices, and automotive components.
Dispensing
From healthcare (pharmacies) to manufacturing (electronics, automotive) and beyond, robotic dispensing reduces manual errors through automating the precise storage, retrieval, and distribution of materials. This reduction in manual errors saves time, controls inventory, and ensures consistent, high-quality application.
Material Removal — Degating, Trimming, Fiberglass
Robotic material removal automates tasks like grinding, deburring, sanding, polishing, and cutting via industrial robots. These robots have specialized tools, force sensors, and vision systems that improve quality, reduce waste, increase throughput, and free up human workers for more complex roles by handling challenging, dirty, or ergonomically strenuous jobs with high repeatability and accuracy, even on intricate parts.
Vision Inspection
Robotic vision inspection allows robots to “see.” We implement Fanuc’s iRVision 2D, suitable for any material handling application including palletizing and depalletizing, and iRVision 3D. These robots find parts and their precise position and orientation (X,Y, Z and R). As a result, because expensive positioning fixtures are not required, we help you increase production flexibility.
Controls Systems
- Our in-house team of Controls Engineers designs, tests, and implements every system from the ground up, ensuring each system is tightly integrated and fully capable of maximizing your automation system’s capabilities.
AMR – Mobile Robots
AMR appliances are specialized, plug-and-play robotic units designed to handle specific material movement tasks with precision and flexibility. Built to integrate seamlessly into your existing operations, they boost efficiency, reduce manual labor, and bring automation within reach for facilities of any size.
Collaborative Robots
- Collaborative robots, or “cobots,” are designed to work safely alongside humans in a shared workspace, leading to boosts in overall productivity through safe, flexible automation. Unlike traditional industrial robots that need safety cages, cobots use sensors, limited force/speed, and rounded edges to prevent injury, taking on repetitive or tedious tasks (like assembly, packaging, or machine tending) while humans handle more complex work.
PHAZE
Crane Automation
PHAZE, our proprietary crane smart feature system, allows you to gain remote access to crucial data about your systems, leading to reduced unplanned downtime and improved equipment safety, productivity, and lifecycle value.
PHAZE Features
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Automation in Action
Ultrasonic welding provides faster cycle times and unparalleled consistency for manufacturing applications.
Our robotic vision inspection systems catch the details others miss — delivering consistent quality, reducing errors, and keeping your production running at peak performance.
Automotive manufacturers can greatly reduce waste and improve accuracy by integrating a Robotic Dispensing system.
Automation can free up your valuable employees for high-stakes tasks by facilitating things like labeling and inventory.
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